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Adjustable Charging Tray System for Treadmill

In this project, I found potential customer needs by in-person observation at a fitness center, and then I innovatively designed an adjustable tray system with charging function for the treadmill, in order to give customers better working-out experience.

 

• Conducted ethnography study for customer needs and at a fitness center

• Designed adjustable tray system with charging function for the treadmill, where cams, levers, springs, wires etc are applied

• Established 3-D assembly in SolidWorks; conducted feasibility calculation and FEA analysis   

• Generated BOM, selected manufacturing process and completed cost assessment

 

Skills: SolidWorks, SolidWorks Simulation, FEA, Excel, Ethnography Study, Axiomatic Map, Coupling Analysis, Morphology Chart, Belief Map, Feasibility Verification 

Step 1. Ethnography Study

Step 1. Ethnography Study

Customer Needs V.S. Undesirable Design

Step2. Design of Adjusting Mechanism

Step2. Design of Adjusting Mechanism

Step3: 3-D Assembly in SolidWorks

Step3: 3-D Assembly in SolidWorks

Step 4: Feasibility Verification

Step 4: Feasibility Verification

Feasibility Calculation for beam

Step 4: Feasibility Verification

Step 4: Feasibility Verification

Feasibility Calculation for Shaft

Step 4: Feasibility Verification

Step 4: Feasibility Verification

FEA Analysis for Von Mises Stress

Step 4: Feasibility Verification

Step 4: Feasibility Verification

FEA Analysis for Displacement

Step 4: Feasibility Verification

Step 4: Feasibility Verification

Spring Design and Calculation

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